Trakkx Tech
1 / 5
Steel cord Rubber conveyor belt
The steel cord rubber conveyor belt is made of rubber cover with steel cord liner as the traction and carrying components of the belt conveyor.
Features: High tensile strength, good impact resistance, long service life, small elongation in use, good slotting property, good bending resistance and flexibility, suitable for long distance, large transportation distance and high speed material transportation.
The product is widely used in coal, mines, ports, metallurgy, electricity, chemical and other fields to transport materials.
| Strength Technical Data | Tensile Strength (N/mm) | Steel Cord Diameter (mm) | Steel Cord Pitch (mm) | Top Cover (mm) | Bottom cover (mm) | Weight (Kg/M) |
|---|---|---|---|---|---|---|
| ST630 | 630 | 3.0 | 10 | 5 | 5 | 18 |
| ST800 | 800 | 3.5 | 10 | 5 | 5 | 19.5 |
| ST1000 | 1000 | 4.0 | 12 | 6 | 5 | 22.4 |
| ST1250 | 1250 | 4.5 | 12 | 6 | 6 | 24 |
| ST1600 | 1600 | 5.0 | 12 | 6 | 6 | 25.9 |
| ST2000 | 2000 | 6.0 | 12 | 6 | 6 | 31.8 |
| ST2500 | 2500 | 7.2 | 15 | 6 | 6 | 36.1 |
| ST3150 | 3150 | 8.1 | 15 | 8 | 8 | 40.4 |
| ST3500 | 3500 | 8.6 | 15 | 8 | 8 | 43.8 |
| ST4000 | 4000 | 8.9 | 15 | 8 | 8 | 45 |
| ST4500 | 4500 | 9.7 | 16 | 8.5 | 8.5 | 46.7 |
| ST5000 | 5000 | 10.9 | 17 | 9 | 9 | 50.7 |
| Rubber Cover Grade | Tensile Strength (Mpa) | Elongation at break (%) | Abrasion (mm3) |
|---|---|---|---|
| H | 24.0 | 450 | 120 |
| D | 18.0 | 400 | 100 |
| L | 15.0 | 350 | 200 |
| Standards | Cover Rubber | Adhesion | ||||
|---|---|---|---|---|---|---|
| DIN22102 | Tensile Strength (Mpa) | Elongation at break (%) | Abrasion (mm3) | Cover to Ply (N/mm) (≤1.5mm) | Cover to Ply (N/mm) (>1.5mm) | Ply to Ply (N/mm) |
| DIN 22102-Z | 15 | 350 | 250 | 3.5 | 4.5 | 5 |
| DIN 22102-W | 18 | 400 | 90 | 3.5 | 4.5 | 5 |
| DIN 22102-Y | 20 | 400 | 150 | 3.5 | 4.5 | 5 |
| DIN 22102-X | 25 | 450 | 120 | 3.5 | 4.5 | 5 |
| Standards | Cover Rubber | Adhesion | ||||
|---|---|---|---|---|---|---|
| AS 1332 | Tensile Strength (Mpa) | Elongation at break (%) | Abrasion (mm3) | Cover to Ply (N/mm) (≤1.9mm) | Cover to Ply (N/mm) (>1.9mm) | Ply to Ply (N/mm) |
| AS 1332-N17 | 17 | 400 | 200 | 4 | 4.8 | 6 |
| AS 1332-M24 | 24 | 450 | 125 | 4 | 4.8 | 6 |
We also could offer belt with cover grade in accordance to International standard such as DIN 22102, RMA, AS 1332, SABS 1173/2000, IS 1891, BS 490, JIS K 6322, etc.
Normal Package in PP film and fasten Belt to protect the belt.
Customized package can be in Steel cage and Pallet or according to customer's request.
We are professional enterprise to produce a variety of categories, different uses of rubber conveyor belt, rubber seals and other rubber products.
With many years of production, sales and export experience, our customers spread all over the world, and got a good reputation. With High quality, Efficient Service, we are able to fully comply with customer requirements to make qualified products.
Heat-resistant conveyor belts are constructed from multiple layers of rubber-cotton canvas (polyester-cotton) or polyester canvas, bonded together by high-temperature vulcanization. They are suitable for conveying hot coke, cement, slag, and hot castings below 175°C.
They are primarily used in the metallurgical and construction industries to convey high-temperature materials such as sintered ore, coke, and cement clinker. Material temperatures must not exceed 800°C, and belt surface temperatures must not exceed 220°C.
Features: They utilize an EPDM rubber cover layer and a domestically produced, high-temperature canvas fabric as the backbone. This unique formula overcomes the key issues of EPDM's high saturation, poor adhesion, and interlayer adhesion. They offer lightweight construction, a long lifespan (approximately 2-4 times longer), and excellent heat resistance.
Patterned conveyor belt is an angled conveyor belt composed of a belt core with a patterned cover rubber on the working surface and a flat cover rubber on the non-working surface.
Features of patterned conveyor belt:
(1) Belt core material: ordinary cotton canvas (CC), polyester-cotton blended canvas (CP), nylon (NN), polyester (EP), etc.
(2) Belt width: 300-1600mm
(3) Pattern height: 5, 10, 15, 20mm Note: The pattern shape can be designed according to user requirements.
(4) Features: Suitable for conveying materials with an inclination angle of 0-40° to prevent materials from sliding.
High-angle corrugated sidewall conveyor belts, also known as skirted partition conveyor belts, consist of three parts: a base belt, sidewalls, and Cleat. The sidewalls prevent material from slipping and spilling. The sidewalls and partitions are connected to the base belt using a secondary vulcanization process, resulting in a very strong connection. They are suitable for conveying easily scatterable materials such as powders, granules, small chunks, pastes, and liquids.
Product Features:
1. Increased conveying angle (30-90 degrees);
2. Small footprint, low investment;
3. High conveying capacity and higher lifting height;
4. Smooth transition from horizontal to inclined (or vertical);
5. Suitable for conveying easily spilled powders, granules, small lumps, pastes, and liquids;
6. Low energy consumption, simple structure, high belt strength, and long service life.
Application Industries: Metallurgy, power generation, coal, chemicals, grain, ports, docks, machinery, and other fields.
PVC/PU conveyor belts are made of polyvinyl chloride (PVC) and are constructed from polyester fiber cloth and PVC adhesive. They typically operate in temperatures between -10°C and +80°C. They are typically joined using an international toothed joint, offering excellent lateral stability and suitable for transport in a variety of complex environments.
They are widely used in industries such as food, tobacco, logistics, and packaging. They are also suitable for underground transportation in coal mines and for transporting materials in the metallurgical and chemical industries.
Conveyor belt splicing methods include mechanical splicing, cold bonding, and hot vulcanization.
Mechanical splicing generally involves using belt buckles. This method is quick, convenient, and economical. It is generally used for splicing PVC and PVG solid-core flame-retardant and antistatic conveyor belts up to grade 8.
Cold bonding, which uses cold-bonded adhesives, is more efficient and economical than mechanical splicing and should produce excellent results. However, in practice, it is not very stable due to the difficulty in mastering the process conditions and the significant impact of the adhesive quality on the joint.
Hot vulcanization has proven to be an ideal splicing method, ensuring high splicing efficiency, stability, long joint life, and ease of mastery. However, it has disadvantages such as complex processing, high costs, and lengthy splicing operations.
Idlers are a crucial component of belt conveyors. They come in numerous types and quantities, supporting the weight of the conveyor belt and the material. They account for 35% of a belt conveyor's total cost and contribute over 70% of the drag, making their quality crucial. They are available in steel and plastic.
Pulley lagging is the process of wrapping and securing a layer of elastic, wear-resistant rubber to the surface of metal rollers, such as drive rollers and bend pulleys, on conveyors.
The fundamental purpose of lagging is to increase friction between the roller surface and the conveyor belt, while also protecting the belt and the roller itself. It is a key technology for ensuring efficient and stable conveyor operation.
--- We will reply to you within 2 hours after receiving the inquiry in working days.
--- We have our own factory, and we also have our own international trade department, we produce and sell ourselves.
--- We mainly produce: ST cord conveyor belt, Sensor conveyor belt, Pip conveyor belt, Anti-tear conveyor belt, EPDM conveyor belt, High temperature resistant conveyor belt, Heat resistant conveyor belt, Fire resistant conveyor belt, EP conveyor belt, NN conveyor belt, SW fabric conveyor belt, Cotton conveyor belt, Chevron conveyor belt, Rough top conveyor belt, Oil resistant conveyor belt, Chemical resistant conveyor belt, Flat transmission belt, Rubber V belt.
--- Mainly used for transportation tasks in metallurgy, chemical, cement, coking, steel and other industries.
--- Our facility covers an area of 20,000 square meters and has 12,000 square meters of building parts. We have 12 sets of production lines, including product design, production, QC and after-sales service departments.
--- We have a complete set of physical and chemical testing equipment and a quality management team, controlling everything from raw material analysis and semi-finished products control to the finished product test.
